Welcome to the Ingersoll-Rand Model 2475 Parts Manual, your comprehensive guide for understanding and maintaining the 2475 air compressor. This manual provides essential information, detailed parts lists, and troubleshooting tips to ensure safe and efficient operation. Designed for technicians and operators, it covers maintenance, repair, and parts identification to extend the service life of your equipment.
1.1 Overview of the Model 2475 Air Compressor
The Ingersoll-Rand Model 2475 is a two-stage reciprocating air compressor designed for industrial applications. Available in models like the 2475N5 and 2475N7.5, it offers 5 to 7.5 horsepower, delivering up to 24.3 CFM at 90 psi and a maximum pressure of 175 psig. Known for its durability and efficiency, this compressor is ideal for demanding environments, ensuring reliable performance and long service life with proper maintenance.
1;2 Key Features and Specifications
The Model 2475 features a robust two-stage design, offering 5 to 7.5 horsepower with a maximum pressure of 175 psig. It delivers 17.2 to 24.3 CFM at 90 psi, making it suitable for heavy-duty applications. The compressor is built with durable components, including a cast-iron frame and high-efficiency valves, ensuring reliable operation. Its intercooler assembly enhances cooling efficiency, while the overhaul kit provides convenient maintenance options. These specifications ensure optimal performance and longevity in industrial settings.
1.3 Importance of the Parts Manual for Maintenance and Repair
The Ingersoll-Rand Model 2475 parts manual is crucial for effective maintenance and repair. It provides detailed diagrams, part numbers, and descriptions, ensuring accurate identification and procurement of components. This manual helps technicians perform routine upkeep, diagnose issues, and execute repairs safely. By following its guidelines, users can prevent mechanical failures, extend equipment lifespan, and maintain optimal performance. It serves as an indispensable resource for both novice and experienced operators, fostering reliability and efficiency in industrial operations.
Detailed Parts List for Model 2475
This section provides a comprehensive breakdown of the Model 2475 air compressor components, including compressor frame assembly, valve plates, and overhaul kits, ensuring precise part identification.
2.1 Compressor Frame Assembly Components
The compressor frame assembly for the Model 2475 includes critical structural and mechanical components. Key parts include the frame itself, crankshaft, connecting rods, and pistons. These components are essential for supporting the compressor’s operation and ensuring durability. The frame is designed to withstand heavy-duty applications, while the crankshaft and connecting rods facilitate smooth piston movement. Proper alignment and maintenance of these parts are vital for optimal performance and longevity. Always refer to the official parts list for accurate identification and specifications.
2.2 Air Compressor Valve Plate and HP Valve Plate
The Model 2475 air compressor features a valve plate and HP valve plate designed for efficient airflow and compression. The valve plate ensures proper air intake and discharge, while the HP valve plate is optimized for high-pressure applications; Both components are crafted from durable materials to withstand rigorous operating conditions. Regular inspection and maintenance of these parts are crucial for maintaining compression efficiency and preventing downtime. Always use genuine Ingersoll-Rand parts for replacements to ensure compatibility and performance.
2.3 Bare Compressor and Overhaul Kit Details
The Model 2475 Bare Compressor and Overhaul Kit are essential for restoring the compressor to its original performance. The bare compressor includes the core components needed for operation, while the overhaul kit provides replacement parts for wear-prone items. Both are designed to ensure compatibility and longevity. The kit typically includes piston rings, gaskets, and valve plates, among other critical parts. Regular use of these kits helps maintain efficiency and reduces downtime, ensuring the compressor operates at peak capacity for years to come.
Parts Diagrams and Visual Guides
The parts diagrams provide a visual representation of the Model 2475 air compressor, helping users identify components and their locations. These guides are essential for efficient repair and maintenance, ensuring accurate part identification and proper assembly. Referencing diagrams like the intercooler assembly and compressor frame helps technicians understand relationships between parts, aiding in troubleshooting and correct part ordering for models like 2475N5 and 2475N7.5.
3.1 Model 2475 Parts Diagram Explanation
The Model 2475 parts diagram is a detailed visual guide that illustrates the compressor’s structure and components. It organizes parts into categories such as the compressor frame assembly, intercooler, and valve plates. Users can identify each part by its location and reference number, aiding in maintenance, repair, and ordering replacements. The diagram enhances understanding of how components interact, ensuring correct installation and avoiding mechanical failures. It’s a crucial tool for technicians to efficiently service the Ingersoll-Rand Model 2475 air compressor.
3.2 Intercooler Assembly and Related Parts
The intercooler assembly is a critical component of the Model 2475 air compressor, responsible for cooling compressed air between stages. It consists of tubes, fins, and connection ports, ensuring efficient heat dissipation. Proper maintenance of the intercooler prevents overheating and extends compressor lifespan. The parts manual provides detailed diagrams and part numbers for intercooler components, aiding in identification and replacement. Regular inspection and cleaning of the intercooler are essential to maintain optimal performance and prevent mechanical issues.
Maintenance and Repair Guidelines
Regular maintenance is essential for optimal performance and longevity of the Ingersoll-Rand Model 2475. This section provides guidelines, troubleshooting tips, and procedures for routine repairs, ensuring reliability and efficiency.
4.1 Scheduled Maintenance Requirements
Regular maintenance is crucial for the Ingersoll-Rand Model 2475 air compressor to ensure optimal performance and extend its service life. Schedule routine checks for air filters, oil levels, and valve plates. Replace filters every 500 hours and change compressor oil every 1,000 hours. Inspect and clean the intercooler assembly quarterly; Additionally, perform a complete overhaul every 5,000 hours using genuine Ingersoll-Rand parts. Adhering to these schedules prevents mechanical failures and ensures safe operation.
4.2 Troubleshooting Common Issues
Identify and resolve common issues promptly to maintain efficiency. Low pressure may indicate worn valve plates or clogged air filters. Unusual noises could signal loose components or damaged piston rings. Excessive oil leakage often points to seal failures. Refer to the parts manual for genuine replacement parts. Always follow troubleshooting steps in the manual to diagnose and address problems effectively, ensuring safe and reliable operation of your Ingersoll-Rand Model 2475 air compressor.
Ordering Replacement Parts
Ordering replacement parts requires specifying the exact model and serial number from the data plate. Use the parts manual to identify correct part numbers. Ensure compatibility by purchasing genuine Ingersoll-Rand parts for safety and performance.
5.1 How to Identify Part Numbers Correctly
To ensure accurate ordering, locate the model number (e.g., 2475N5 or 2475N7.5) and serial number on the compressor’s data plate. Refer to the official parts manual for cross-referencing. Match each part number precisely with the list provided in the manual. Verify compatibility by checking the parts diagram or contacting Ingersoll-Rand customer support. Accurate identification prevents errors in procurement and ensures proper fitment and functionality of replacement parts.
5.2 Tips for Procuring Genuine Ingersoll-Rand Parts
Always purchase parts from Ingersoll-Rand authorized dealers or directly from the manufacturer to ensure authenticity. Verify part numbers using the official parts manual or website. Cross-reference with the parts diagram to confirm compatibility. Avoid counterfeit products by checking for Ingersoll-Rand branding and packaging. Contact customer support for assistance if unsure. Genuine parts guarantee optimal performance, safety, and compliance with manufacturer specifications.
Safety Precautions and Guidelines
Adhere to safety guidelines when handling Ingersoll-Rand Model 2475 parts. Wear protective equipment, ensure the compressor is off, use genuine parts to prevent mechanical failures, and follow manual instructions.
6.1 Safety Measures for Handling Compressor Parts
Always wear protective gear, including gloves and safety glasses, when handling Ingersoll-Rand Model 2475 parts. Ensure the compressor is turned off and depressurized before starting any maintenance. Use proper lifting techniques for heavy components to avoid injury. Never tamper with or modify parts beyond specifications, as this can create unsafe conditions. Store parts in a clean, dry environment to prevent damage. Follow all guidelines in the manual to ensure safe handling and installation of compressor components.
6.2 Avoiding Unsafe Conditions During Repair
To avoid unsafe conditions during repair, ensure the compressor is completely depressurized and disconnected from power sources. Use authorized tools and follow torque specifications to prevent mechanical failures. Avoid over-tightening or misaligning parts, as this can lead to system leaks or damage. Keep the work area clean and well-ventilated to reduce hazards. Always refer to the official parts manual for specific instructions, and never bypass safety features or procedures outlined by Ingersoll-Rand.
Model Variations and Compatibility
The Ingersoll-Rand Model 2475 is available in variations like 2475N5 and 2475N7.5, differing in horsepower and CFM. While many parts are compatible across models, some components are specific to each variation, ensuring optimal performance and safety. Always verify compatibility before ordering parts to maintain equipment integrity and functionality.
7.1 Differences Between Model 2475N5 and 2475N7.5
The Model 2475N5 and 2475N7.5 differ primarily in horsepower and airflow capacity. The 2475N5 operates at 5 HP with a CFM of 17.2 at 90 psi, while the 2475N7.5 runs at 7.5 HP with a CFM of 24.3 at the same pressure. Both models share a maximum pressure rating of 175 psig but have distinct components like valve plates and overhaul kits. Always verify compatibility before ordering parts, as components are not interchangeable between these variations. Refer to the official manual for precise specifications and part details to ensure proper maintenance and performance.
7.2 Compatibility of Parts Across Similar Models
While the Model 2475N5 and 2475N7.5 share some common components, certain parts are model-specific. Gaskets, filters, and minor hardware may be interchangeable, but major components like valve plates and overhaul kits differ due to varying horsepower and airflow requirements. Always consult the official parts manual or contact Ingersoll-Rand support to confirm compatibility before ordering. Using incorrect parts can lead to mechanical failures or unsafe operating conditions, emphasizing the importance of precise part selection for optimal performance and safety.
Common Issues and Solutions
Frequent issues include air leaks, valve plate damage, and overheating. Solutions involve replacing worn parts, tightening connections, and ensuring proper maintenance to prevent mechanical failures and downtime.
8.1 Frequently Replaced Parts and Their Solutions
The HP valve plate, intercooler assembly, and air compressor valves are commonly replaced due to wear and tear. Issues arise from overheating, improper installation, or contaminated air. Replacing these parts with genuine Ingersoll-Rand components ensures optimal performance. Regular inspection of seals and gaskets is recommended to prevent leaks. Additionally, upgrading to an overhaul kit can restore compressor efficiency. Always refer to the official parts manual for correct part numbers and installation guidelines to avoid further damage and ensure reliable operation.
Ingersoll-Rand Company Information
Ingersoll Rand is a global leader in air compressors and industrial technologies. For support, contact their customer service at 1-800-AIR-SERV or visit their official website at www.ingersollrand.com.
9.1 Contact Details for Customer Support
For inquiries or assistance with the Model 2475, contact Ingersoll-Rand customer support at 1-800-AIR-SERV. Visit their official website at www.ingersollrand.com for more information or to find regional support centers. Additionally, you can reach them via email at customerservice@ingersollrand.com or through their live chat feature on the website. Their office is located at 800-B Beaty Street, Davidson, NC 28036. Representatives are available to assist with parts, manuals, and technical support Monday through Friday, 8 AM to 5 PM EST.
Downloadable Resources
Access the official Ingersoll-Rand Model 2475 Parts Manual, operator manuals, and quick start guides from the Ingersoll-Rand website or authorized dealers for convenient downloads and reference.
10.1 Accessing the Official Parts Manual Online
To access the official Ingersoll-Rand Model 2475 Parts Manual, visit the Ingersoll-Rand website or authorized dealers like Sears Parts Direct. Download the manual for Model 2475N7.5-P or other variants directly from these platforms. Ensure you have the correct model number and serial number for accurate results. Create an account if required and follow the prompts to download the PDF manual. Verify the manual’s authenticity by cross-referencing with the official Ingersoll-Rand logo and contact information.
Contributing to the Knowledge Base
Join the community by sharing insights, updates, and experiences with the Ingersoll-Rand Model 2475. Contribute to forums, GitHub repositories, or official platforms to enhance shared knowledge and troubleshooting resources.
11.1 Community-Driven Manuals and Updates
Community-driven manuals and updates for the Ingersoll-Rand Model 2475 foster collaboration among users, technicians, and enthusiasts. By sharing knowledge, users can contribute to comprehensive guides, ensuring the most accurate and up-to-date information. Platforms like GitHub allow for collective editing and real-time updates, while forums provide spaces for discussing common issues and solutions. This collaborative approach enhances accessibility and understanding of the Model 2475 parts manual, benefiting everyone involved.
The Ingersoll-Rand Model 2475 Parts Manual is an indispensable resource for maintaining and repairing your air compressor. By following the guidelines and using genuine parts, you ensure optimal performance and longevity. This manual empowers users with knowledge, fostering confidence in handling maintenance and repairs effectively.
12.1 Final Thoughts on Using the Model 2475 Parts Manual
The Ingersoll-Rand Model 2475 Parts Manual is a vital tool for ensuring your air compressor operates efficiently and safely. By following the detailed guidelines, parts lists, and troubleshooting tips, users can maintain peak performance and extend the equipment’s lifespan. Emphasizing the use of genuine parts and adherence to safety protocols, this manual serves as a comprehensive resource for both routine maintenance and complex repairs. Its clarity and thoroughness make it an essential companion for anyone working with the Model 2475.